Modular Facilities: A Paradigm Shift in Pharmaceutical Facility Design

With this new set of requirements, pharmaceuticals companies have started to show an increased interest in modular facilities and design strategies. Increased need for multi-product, multi-purpose, lower batch size centers has actually led devices makers to reassess their product lineups.

The idea of modular building has long been employed in other sectors, however it has only just recently acquired traction in the pharmaceutical service over the last 2 to 3 decades. Modular construction is a process in which factory-produced, pre-engineered structure units, which are built offsite under controlled plant conditions, are assembled on website to construct the final structure. Modular centers were originally presented to the pharmaceutical industry at a period when mass production of tablets and pills for big patient populations was the requirement; statins was among the very first drugs made in such centers (recommended to lower cholesterol). When the patents for these smash hit pharmaceuticals started to end in about 2008, the use of massive single-product production facilities built to satisfy peak need (during patent exclusivity) started to seem outmoded. Pharma business are under massive pressure to bring new drugs to market as quickly as possible prior to their patents expire. The value of smaller production facilities, which are more versatile and efficient, has actually increased as the need to minimize time to market has actually increased, as has the desire to minimize operating expenses and increase making performance. Considering that modular centers can swiftly shift in between numerous pharmaceuticals and make it possible for solution and packaging in various formats, such as strong, liquid, semi-solid, and parenteral dosage kinds, these facilities have actually ended up being progressively appealing to drug manufacturers.

Modular Facility Providers

The rise in partnership activity over the last few years shows the increased interest in this subject; in fact, the greatest number of collaborations was recorded in 2020.

Collaboration Trends

Currently, more than 30 companies offer modular facility construction services for pharma/ biotech industry, majority of which are based in North America.

Modular v/s Conventional Facility

Modular facilities offer major benefits such as faster building periods, smaller sized financial risks, and a high internal rate of return; professionals continue to be enthusiastic about proprietary offers.

Future Evolution of Modular Facilities Market

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Owing to the rise in adoption of modular centers by pharmaceutical and biotechnology firms, we expect the market for modular center service company to grow at a CAGR of ~ 10%.

Modular facilities were initially introduced to the pharmaceutical market at a duration when mass manufacturing of tablets and pills for huge client populations was the standard; statins were one of the very first drugs made in such facilities (recommended to lower cholesterol). When the patents for these blockbuster pharmaceuticals began to expire in about 2008, the use of massive single-product production centers built to please peak demand (throughout patent exclusivity) began to appear outmoded. The value of smaller production centers, which are more efficient and versatile, has actually increased as the requirement to decrease time to market has actually increased, as has the desire to lower operating costs and enhance making performance. Since modular facilities can promptly shift in between various pharmaceuticals and make it possible for formula and product packaging in numerous formats, such as strong, liquid, semi-solid, and parenteral dosage forms, these facilities have become progressively appealing to drug producers.

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